Engineering Multifunctional Binders for Micro-Silicon Anodes: Mechanisms, Strategies, and Applications

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Lin, X
Huang, Z
Liang, Y
Zhang, S
Chen, H
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2025
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Abstract

Silicon-based anode materials are widely regarded as promising candidates for next-generation lithium-ion batteries owing to their high theoretical specific capacity (3579 mAh g−1) and natural abundance. Among these, micro-sized silicon (micro-Si) offers superior commercial viability compared to nano-Si due to its lower production costs and higher tap density. However, micro-Si electrodes encounter critical challenges during cycling, such as severe stress concentration, lithium trapping, and unstable solid electrolyte interphase (SEI) formation. Binders, acting as structural and electrochemical regulators, play a pivotal role in addressing these limitations; however, systematic evaluations of functional binders tailored for micro-Si remain scarce. This review compares the advantages and limitations of nano-Si and micro-Si, highlighting the industrial potential of micro-Si and elucidating its distinct degradation mechanisms. State-of-the-art binder design strategies for micro-Si anodes and current advances in their practical applications are then reviewed. Finally, future perspectives are discussed, emphasizing the importance of binder innovation in enabling the commercial deployment of micro-Si anodes.

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Small

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22

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1

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Lin, X; Huang, Z; Liang, Y; Zhang, S; Chen, H, Engineering Multifunctional Binders for Micro-Silicon Anodes: Mechanisms, Strategies, and Applications, Small, 2025, 22 (1), pp. e10722

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