This study explores the critical role of airborne nanoparticle shape in air filtration performance, with direct relevance to the field of nanomaterials production. Aerosol particles ranging from 40 to 250 nm—including spherical Fe2O3, cubic MgO, straight rod-shaped ZnO, and curved or clustered COOH-functionalized nanotubes—were synthesized and tested to assess shape-dependent filtration behavior. The results indicate that the effect of particle morphology on filtration efficiency becomes markedly pronounced at larger particle sizes. For instance, at 250 nm, filtration efficiency differed by as much as 30% between spherical Fe2O3 and rod-shaped ZnO particles. These findings have substantial implications for industries engaged in large-scale nanomaterial synthesis, particularly where anisotropic or rod-like particles are prevalent. The potential for higher-than-anticipated atmospheric release of such particles underscores the need for refined environmental controls and monitoring. Furthermore, the current practice of using primarily spherical particles in air filter certification tests may require reconsideration to ensure accuracy and applicability to real-world scenarios involving non-spherical nanomaterials.